Get instant PCB manufacturing quotes. Calculate costs for bare boards and assembly with real-time pricing.
Basic Board Requirements
Number of identical boards needed
Material & Finish
Design Complexity
Testing & Lead Time
PCB Assembly Services
Your PCB Manufacturing Quote
Cost per Board
$0.00
Manufacturing cost per individual board
Total Order Cost
$0.00
Complete cost for 0 boards
Cost Breakdown
Base Board Cost: $0.00
Engineering/NRE: $0.00
Testing: $0.00
Assembly: $0.00
Tooling: $0.00
Shipping: $0.00
Volume Pricing
$0.00
10 boards
$0.00
50 boards
$0.00
100 boards
$0.00
500 boards
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Frequently Asked Quentions
1. What factors most significantly impact PCB manufacturing costs?
The primary cost drivers are: number of layers (40-60% of cost), board size and quantity, material selection, surface finish, design complexity (trace spacing, hole size), and lead time requirements. Assembly costs add significant expense for populated boards.
2. How accurate is this PCB cost calculator?
This calculator provides professional-grade estimates accurate for budgeting and preliminary quoting. Actual quotes may vary by 10-20% based on manufacturer capabilities, current material costs, and specific design requirements. Always request formal quotes for precise pricing.
3. Why does the number of layers affect PCB cost so significantly?
Each additional layer requires more material, more complex lamination processes, additional drilling and plating steps, and increased inspection time. 4-layer boards typically cost 50-80% more than 2-layer, while 6-layer boards can cost 2-3x more.
4. What's the difference between HASL and ENIG surface finishes?
HASL (Hot Air Solder Leveling) is the most economical finish but has limitations for fine-pitch components. ENIG (Electroless Nickel Immersion Gold) provides a flat surface ideal for BGA and fine-pitch components but costs 30-50% more. ENIG also offers better shelf life.
5. How much does PCB assembly typically add to the total cost?
Assembly typically adds $0.50 to $5.00 per board depending on component count and complexity. Simple boards with 20-30 components might add $0.75-$1.50, while complex boards with 100+ components and BGA can add $3-$5 or more.
6. What is NRE (Non-Recurring Engineering) cost in PCB manufacturing?
NRE covers one-time setup costs including tooling, test fixture development, engineering review, and file processing. These costs are amortized over the production quantity, making them less significant for larger runs but impactful for prototypes.
7. How does production volume affect per-unit PCB costs?
Volume significantly reduces per-unit costs through amortization of NRE charges and better material pricing. A 100-board run might cost $15/board, while 1,000 boards could drop to $5/board, and 10,000 boards to $2/board for the same design.
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